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Custom Plastic Dunnage Solutions

Every product deserves protection that’s as durable as the parts it carries. At Peninsula Plastics, we offer a wide selection of standard and custom dunnage products for any packaging challenge. Our plastic dunnage solutions protect products, optimize shipping density, and withstand the rigors of modern manufacturing and logistics.

Our TUFF DUNNAGE ® collection combines durable materials with custom engineering to deliver long-lasting dunnage pallets, trays, and containers built specifically for your application.

With decades of experience across automotive, industrial manufacturing, and advanced technology sectors, our team provides creative, flexible, and cost-effective dunnage packaging solutions designed to perform both inside the plant and throughout the supply chain.

TUFF DUNNAGE® Series Plastic Dunnage Pallets

With over 100 standard tools on-hand, our standard single and twin-sheet TUFF pallets are ready for production. Each solution is engineered to maximize durability, part protection, and shipping efficiency.

View Our Pallet Library

Heavy-Duty to Lightweight Dunnage Pallet Systems

Our TUFF DUNNAGE® pallet series is engineered for a range of load capacities and logistics environments.

Heavy-Duty Twin Sheet Dunnage

Twin-sheet pallets feature mirrored designs that allow units to function as both pallets and matching lids. Our heavy-duty series can stand up to the abuse of everyday use in your plant and over the road. Aluminum or steel support bars can be molded in for extra strength.

Twin Sheet Medium-Duty

Sleeve pack systems incorporate a pallet, lid, and plastic corrugated sleeve to create efficient bulk dunnage packaging. Flat bottom pallet designs are compatible with roller conveyor systems, improving automated handling efficiency.

Lightweight Single Sheet Dunnage

Single-sheet light-duty dunnage pallets are ideal for carrying lighter products like carpets or headliners. Optional seatbelts and sleeve tracks options are available for secure bulk packaging applications.

Optional UV Inhibitors for Long-Term Durability

For outdoor storage or extended use, we offer UV inhibitors for plastic dunnage packaging to protect the container(s) and the inside product from degradation.

Our primary UV inhibitor is carbon black. However, any color concentrate can be combined with a UV inhibitor to help maintain its color over time.

Custom Dunnage Plastic Solutions for Industrial Applications

Rack Base Custom Dunnage

Fully customized rack base plastic dunnage protects your products while allowing them to ship in a standard steel rack. Optional TPU inserts improve part stability and can assist with robotic vision systems for automated manufacturing environments.

EV Drive Unit & Battery Custom Dunnage Containers

Our custom Dunnage packaging solutions safely enclose and protect EV drive units, batteries, and battery components. TPU details can be installed in component trays to secure sensitive parts during transit, reducing movement, and minimizing damage risk.

Industrial Part Custom Dunnage Trays

Thermoformed plastic dunnage trays offer a fully customized, lightweight, yet highly durable solution. These trays increase pack density in each truck and sea container while delivering complete protection during plant handling and over the road shipping.

Advanced Materials & Protective Inserts

TPU Inserts and Injection Molded Components

TPU inserts reduce movement and help protect parts. For sensitive products, TPU inserts made from urethane provide TUFF protection that protects surfaces and absorbs shock. Custom injection mold details can also offer additional product support and protection. Injection molding can use various materials, such as Urethane, HMWPE, and other specialized polymers to enhance product stability.

Upgrade to a TUFF Dunnage Packing Solution

When durability, efficiency, and part protection matter, custom plastic dunnage from Peninsula Plastics delivers reliable performance.

If you can think of it, we can form it.

Contact our team today to design your custom dunnage packaging solution.